Functionalized powders – Designed for high-performance applications
Multi-material functional powders for enhanced performance
HEF develops functional powders that improve surface properties such as hardness, lubrication, conductivity, diffusion barrier, corrosion resistance, and wettability. The use of functionalized powders allows the creation of composite materials with uniform and unique microstructures.
Our powders are designed through surface modification (coating) or core treatment of a base powder, using advanced techniques such as fluidized bed or mechanical synthesis. Depending on the application, the powders can be configured as:
- Metal/metal
- Ceramic/metal
- Metal/polymer
- Single or multi-layer functionalization
We can produce powders of any morphology to meet your technical requirements.
Customized solutions for specific applications
Polymer core welding balls
Thanks to a collaboration with Thales, HEF developed polymer core solder balls to extend the service life of electrical contacts, especially in BGAs on printed circuit boards.
Benefits:
- Reduction of thermomechanical stress
- Increased reliability and repairability
- Compatibility with solder reflow according to IPC-J-STD-001
- Miniaturization possibilities
- Flexible design with adapted coatings
- Controlled standoff height (+/-5%)
Key advantages:
- Controlled collapse height to ensure PCB coplanarity
- High thermomechanical resistance compared to traditional solder balls
- Improvement of component life cycle by up to 40%
- Compatible with solder reflow processes and solder paste
Diameter range: 280 µm – 800 µm
Industrial applications
Custom technical powder coatings
We also develop thermosetting powder coatings with specific functional properties, applied by fluidized bed or spraying. These coatings represent a sustainable alternative to liquid paints, without volatile organic compounds, and can offer:
- Electrical or thermal conductivity
- Dielectric properties
- Fire resistance
- Corrosion protection
- Decorative or chemical-resistant finishes
- Self-lubrication
As additive manufacturing technologies expand, HEF supports the market by offering a wide range of multi-material powders tailored to specific applications, including metal/metal, metal/ceramic, and metal/polymer combinations.
Conclusion
HEF offers fully integrated services, from formulation and production to the application of functionalized powders, guaranteeing complete and customized solutions for demanding industrial applications.